Pharma and Medical Device Industry – Introduction

Skills for those aiming to join the sector

Fifteen of the world’s top 25 healthcare companies are located in Ireland with the sector sustaining over 40,000 jobs. This course is intended to give those aiming to move from general industry to the Pharmaceutical and Medical Device manufacturing sectors, a good grounding in the principles that govern the manufacture of both Pharmaceuticals and Medical Devices and to equip them for a smooth transition to working in a highly regulated environment. The course aims to highlight the differences between the healthcare manufacturing sectors and the rest of industry, whilst exploring with attendees the benefits that they can bring to employers within the healthcare sector.

Delivery Mode

  • Customised
    In-Company
    Programmes

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Course Code
LS006

What's covered?

Laws, Regulations and Guidelines Governing the Pharmaceutical and Medical Device Industries:

  • Regulations, Guidance, Standards and Harmonised Standards
  • Europe: The Pharmaceutical and Medical Device Directives, CE Marking and EU GMPs
  • US: The FDA, USA CFRs, cGMPs
  • Japan, Australia, Canada and Global Harmonization and ICH Q7
  • Ireland: The Role of the IMB and Notified Bodies
  • ISO 13485 and its relationship with ISO 9000 and the FDA QSR (Part 820)
  • CAPA and Continuous Improvement in the Pharmaceutical Industry and ICH Q10

Hygiene and Sterilization:

  • The definition of Sterile and Sterilization Techniques
  • Cleanroom manufacturing and cleanroom technologies. Equipment Design and Techniques for Clean Manufacture. Personnel Hygiene requirements
  • Cleaning Validation
  • The role of the Qualified Person

Process Validation:

  • Principles of Validation in the Pharmaceutical and Medical Device manufacturing
  • Regulations and guidance covering validation; FDA, ISPE etc
  • Process design and characterization
  • Process Validation; VMP, IQ, OQ, PQ

Computer Systems and Software Validation:

  • The life cycle approach to computer systems and software validation
  • Regulations and Guidance and GAMP 5 and ICH Q11
  • Validation Documentation: URS, FDS, Traceability Matrices, IQ, OQ, PQ
  • Electronic Signatures and Records regulations 21 CFR Part 11
  • Laboratory Systems Validation and Method Validation

Risk Management:

  • The application of Risk Management in the Pharmaceutical and Medical Devices industries
  • Risk Management Regulations and Guidance and ISO 14971 and ICH Q9

Good Documentation Practice:

  • Controlled documents. How to complete records correctly. The 2-3-4 date format. Corrections and amendments. Audits and dealing with auditors

Who’s who in the Healthcare Sector:

  • The major players in Pharmaceutical and Medical Device Manufacturing in Ireland and on the Global Scene

A guide to Jargon and Abbreviations:

  • Common terminology and abbreviations used in the Pharmaceutical and Medical Devices world and how these differ from other industries e.g. URS, ICH, P&ID, GXP etc

The Healthcare Sector and You:

  • What you can bring to the healthcare sector
  • Your future role in Medical Devices or Pharmaceuticals

Who should participate?

Managers, Engineers, Technical Specialists and Quality Assurance Personnel who wish to seek employment in the Pharmaceutical or Medical Device Industries would benefit greatly from completing this course. This course will be a great source of information for those about to apply for positions within the Pharmaceutical and Medical Device industries. By equipping attendees with the relevant information and helping them to maximise their own experience, this course will allow attendees to compete on a more equal footing with other candidates who already have experience within these industries.

What will I learn?

Participants achieve the following learning outcomes from the programme;

  • Understand the principles that govern healthcare manufacturing.
  • Understand the regulatory framework and identify the regulatory bodies and regulations that apply in various world markets such as the US, Europe, Canada and Asia.
  • Understand the hygiene and sterility aspects of healthcare manufacturing.
  • Understand the validation approach as applied in Medical Devices and Pharmaceuticals to:
    • Processes
    • Computer Systems
    • Laboratory Systems
    • Cleaning
  • Understand how Risk Management techniques are applied in the healthcare sector.
  • Identify the key documents used in the industry such as URS, FDS, VMP, IQ, OQ and PQ.
  • Identify possible future career roles within the Pharmaceutical or Medical Device Industries

Who are the tutors?

Gerry Burke

Gerry is a self-motivated medical industry professional with knowledge and experience of remediation in the highly regulated medical device, pharmaceutical and biotechnology markets, in particular sterile products. Skilled in developing and implementing strategic remediation plans, for example those aimed at DHF completion and CAPA compliance, including completion of verification, validation and effectiveness actions. Gerry has an excellent track record in Quality Systems, Validation and Risk Management projects in Medical Industry projects. Recent projects have included; Design History File remediation, Risk Management according to ISO 14971, preparation and updating of pFMEA, dFMEA, Risk management Plans, Risk management reports, and change control optimisation for deviations. Gerry implements a hands on approach to problem solving, project development and remediation activities.


John Lafferty

John Lafferty is a Quality professional with over 25 years experience in the medical device and pharmaceutical industry. John joined SQT as a tutor in 2007. Prior to that, John spent many years working in the Medical Devices/ Pharmaceutical sectors – the final six years of which were as a Senior Manager of a multinational Medical Devices plant where he managed the Quality and Regulatory Systems. John completed his Lean Six Sigma Black Belt training through SQT in 2009 and derives great benefit from applying the techniques that he learned to Risk Management and Validation in a Life Sciences setting. “It is great to be able to bring this knowledge, and the experience gained from ongoing involvement with Life Sciences companies, into the classroom,” he says.

John passionately believes that the key to success in Life Sciences Manufacturing is the relentless application of Risk Management, Variation Reduction and Good Validation Practices. As the SQT tutor for Technical Writing Skills, John believes that good written communication skills are vital for any Life Sciences professional.

John holds the following qualifications: a Bachelor of Technology in Manufacturing Technology, a Six Sigma Black Belt, a Certificate in Training & Continuing Education and a Certificate in Quality Management. John is a member of the following committees relating to Risk Management of Medical Devices; ISO TC 210 – Medical Devices Technical Committee and CEN/ISO JWG1 – Joint Working Group on Risk Management.

One of John’s greatest achievements, in recent years, has been the development of the MDSAP and MDSAP Internal Auditor courses in response to demand from SQT’s loyal client base.


Kevina O’Donoghue

Kevina takes great pride in the training she delivers. She understands that supporting you effectively means meeting challenges and deadlines, understanding your specific needs, communicating effectively with you and providing accurate and honest advice, with integrity and confidentiality.

Kevina is a PhD graduate from the National University of Ireland, Galway. Since graduating she has worked in the life science industry for 20 years, both nationally and internationally. Beginning in the diagnostics sector, working for Cambridge Diagnostics she then moved to the medical device sector working for Abbott Vascular, Galway. Here she worked as a Microbiologist and was closely involved in the setting up, validation and monitoring of cleanroom environments.

Kevina delivers training programmes on many different topics related to Auditing, CE Marking, Quality Standards, Cleanroom Controls and Behaviours, GMP, as well as developing bespoke training programmes to meet specific client’s needs. Kevina’s outstanding attribute is her ability to motivate learners and enable their learning through sharing her knowledge and work-based experiences, in a simple and easy to understand way thus allowing the learners to achieve their learning goals successfully.

In addition to providing expert training, Kevina routinely works as a consultant and auditor. Kevina has the expertise to deal effectively with both Cleanroom, Quality and Regulatory related issues. Kevina is knowledgeable in many different quality and regulatory standards within the medical device, pharmaceutical, laboratory, & healthcare industries, is a strong and experienced auditor consistently challenging systems for compliance in a fair and consistent manner. With the wealth of experience Kevina has accumulated to date working with many different companies, she can appreciate and identify many similar situations thus allowing her to link examples and communicate clearly and effectively to ensure understanding.

Kevina provides key support to both start up and multinational companies. She is an accomplished trainer with a Certificate in Training and Continuing Education from NUI, Maynooth and has also successfully completed QMS Auditor / Lead Auditor training.


Kevina O’Donoghue

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Kevina O’Donoghue

Duration: 2 days
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