Failure Mode & Effect Analysis

Failure Mode Effect Analysis is the primary tool used in industry to assess risk both at product design and development stage, and during manufacturing. The overall objective of the analysis is to ensure that the product delivered to the customer is ... Read More

Failure Mode Effect Analysis is the primary tool used in industry to assess risk both at product design and development stage, and during manufacturing. The overall objective of the analysis is to ensure that the product delivered to the customer is free of defects and will perform to specification. Risks of failure are assessed during analysis. A thorough assessment of potential failure modes and their associated causes/mechanisms will be undertaken in a FMEA, leading to appropriate actions to eliminate as far as possible the failure modes and their corresponding effects.

FMEA’s can be complex, so good cooperation and coordination is required within the FMEA teams, and it is important that the analysis is conducted in a carefully structured manner to assure that the work is done efficiently and effectively. Ideally, all team members will have the same understanding of the FMEA process, and are trained to follow a well-structured procedure.

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What's covered?

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The training course is presented both on a public basis and in-company. For the practical-work session described below, the tutor provides a comprehensive case study for the public course. For in-company courses the participants will undertake the analysis of failure modes chosen from their own work environment.

Introductory Session
In the introductory session the tutor will use a real FMEA case study to explain in detail the procedure to be followed when undertaking the analysis and how FMEA is used to assess risk at product design and manufacturing stages. This includes the steps to be followed in determining the Risk Priority Number (RPN) and examples of actions taken to eliminate/reduce the risk of failure. The tutor will provide a detailed step by step procedure for the teams to follow in the practical session. The introductory session will include discussion on:

  • Design and Process FMEA’s
  • Forming the FMEA team and utilising effective brainstorming techniques
  • Development of a design FMEA and a process FMEA.
  • Identification of the causes and effects of failure.
  • Determining and understanding the Risk Priority Number.
  • The benefit of effective corrective actions in reducing the RPN.

Practical Team Exercises
Most of the day will be devoted to a practical team exercise. The teams will work from first principles through the steps of analysing failure modes following the procedure provided by the tutor. The tutor will act as facilitator during this session.

Who should participate?

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  • Product, process, design, and R&D engineers and scientists
  • Quality engineers and scientists
  • Production management

What will I learn?

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Participants achieve the following learning outcomes from the programme;

  • Conduct FMEA analysis
  • Participate in FMEA teams
  • Lead FMEA teams
  • Demonstrate understanding of the structure of FMEA analysis which leads to the satisfactory elimination of the causes of failure modes

Who are the tutors?

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How do we train and support you?

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In-House Courses
For In-House courses, the tutor will contact you in advance to discuss the course programme in more detail in order to tailor it specifically for your organisation. On practical team exercises, participants will be grouped in small teams and they will undertake analysis of failure modes selected from their own processes, following a detailed procedure provided by the tutor. The tutor will act as facilitator for the teams.

Course Manual
Participants will be provided with a very comprehensive course reference manual, which explains in detail how to undertake a FMEA. The manual includes a fully worked FMEA as an example. The worked examples will provide useful references for the participants undertaking FMEA when they return to their workplace.

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SnapshotSnapshot

Course Code
CPI005
Duration
1 training day
Public Price
Virtual Training: €395

(includes course documentation)

Delivery Mode
This programme is delivered by Classroom, Virtual Training, or In-Company training
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What Our Learner's SayWhat Our Learner's Say



Course was very good and helpfull
Daniel K September 11, 2023
Grainne was an excellent tutor, very friendly and knowledgeable. She was quite softly spoken which made it a little hard to hear her at times.
Barbara C September 11, 2023
I enjoyed this course, we got together in groups also which encouraged us to interact with one another.
Lorraine C September 11, 2023
Great day overall. Very interesting and engaging coarse
Steven M March 6, 2023

News & UpdatesNews & Updates

Confusing Failure Modes with Failure Mode Causes

Here is a letter published in ASQ monthly journal ‘Quality Progress‘ by SQT CPI Tutor Albert Plant: In response to “Narrower Focus” (January ...

Read More

Failure Mode & Effect Analysis

Duration: 1 day
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Failure Mode & Effect Analysis

Duration: 1 day
Virtual Training: €395
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  • 14 May 2024
    Delivery: Virtual Training
    Location: Virtual
    Book Date